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Manufacturing
Solutions
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PartTec, Ltd., a leader in outsource manufacturing for scientific
laboratories, serves its customers with Design for Manufacturability,
Concurrent Engineering and Quality Improvement and Control methods.
These methods give researchers high precision tools which are
continuously improved in function and cost throughout the design,
manufacturing, and quality control processes. PartTec is committed to
meeting the specific needs of its partners. |
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Design for
Manufacturability
A clear, concise listing of the
standards to be followed by any company adopting the method of Design
for Manufacturability are those created by Ken Crow, President of DRM
Associates and Principal of PD-Trak Solutions. They're reprinted here,
with permission:
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1. Simplify the design and reduce
the
number of parts
2. Standardize and use common parts
and materials
3. Design for ease of fabrication
4. Design within process capabilities
and avoid unneeded surface
finish requirements
5. Mistake-proof product design and assembly 6.
Design for parts orientation and
handling
7. Minimize flexible parts and
interconnections
8. Design for ease of assembly 9. Design for efficient joining and
fastening
10. Design modular products
11. Design for automated production
12. Design printed circuit boards for
assembly
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| PartTec's
professionals understand these principles and apply them throughout the
product design, prototyping and process design phases. Recommendations
are made to scientists and technicians as a part of PartTec's Open
Partnering business model. The outcomes are 1) a prototype that
satisfies the customer and 2) manufactured units that meet or exceed
all the customer's performance and cost goals. |
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Concurrent
Engineering
This method requires
multi-department cooperation throughout the product life cycle, even in
the design phase, in order to create better and less expensive products
at a faster rate than traditional methods. This method, supported by
PartTec's Executive Management, requires insourcing innovations,
improvements and controls from all viewpoints; PartTec's adminstrative,
marketing and technical departments as well as the customer's own
technical and administrative departments. The shared focus is to always
satisfy the customer by exceeding expecations in all aspects of the
product lifecycle.
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Quality
Improvement and Control
Quality Improvement and Control are
methods that are integrated into PartTec's core processes. All internal
departments and customer departments are solicited constantly to
improve product performance, cost, speed of delivery, reliability and
overall satisfaction to the customer. This set of processes are
proactive and anticipate all the processes of design, prototyping, and
manufacturing while also anticipating issues of failures, re-work,
in-situ repair and maintenance, worker safety and worker training. One
of PartTec's fundamental policies is that every major project will be
supported by a Quality Circle, allowing all PartTec's staff unimpeded
access to express their thoughts and concerns regarding that project.
PartTec's procedures are documented for every project with a complete
Quality Control Manual prior to start of work and every delivered
product or service is accompanied by a completed Conformance Document.
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